DFM · Tooling · Molding · QC

Our Manufacturing Capabilities

我们的制造能力

From design-for-manufacturing feedback to CNC machining, mold assembly, injection molding, and quality inspection, Yuda supports OEM projects with practical capability across the full production workflow.

从可制造性设计反馈到CNC加工、模具装配、注塑成型和质量检测,昱达以全生产流程的实用能力支持OEM项目。

CNC MachiningCNC加工
Mold Assembly模具装配
Quality Inspection质量检测

DFM to Sampling

DFM 至打样

Manufacturing feedback, tooling review, and early-stage problem solving before production.

制造反馈、模具审查以及量产前早期问题解决。

Machining to Molding

加工至成型

CNC work, mold assembly, injection molding, and internal process coordination.

CNC加工、模具装配、注塑成型及内部工序协调。

Inspection to Delivery

检验至交付

In-process inspection, final verification, and support for OEM export projects.

过程检验、最终验证以及OEM出口项目支持。

Equipment
We Run

我们运行的
设备

Our shop floor runs a mix of precision machines for mold-making and high-tonnage injection molding.

我们的车间配备各种精密机器,用于模具制造和高吨位注塑成型。

Reliable Performance

性能可靠

Stable and accurate equipment to ensure consistent quality and delivery.

稳定精准的设备,确保一致的质量和交付。

Complete Capabilities

能力完备

From mold-machining to injection molding and finishing, all in-house.

从模具加工到注塑成型及后处理,全部厂内完成。

Quality Guaranteed

质量保障

Strict inspection and full-process quality control.

严格检验与全流程质量控制。

Equipment设备Model / Spec型号/规格Qty数量Notes备注
CNC Machining CentersCNC加工中心CY-M1580, VMC1060, VMC8506Mold cavity, core, and plate machining模具型腔、型芯及模板加工
EDM Machines电火花加工机床BM850/AP50, DM540, DB7145, DM4508Precision cavity features精密型腔特征加工
Wire EDM Machines线切割机床DK7750Z, DK7740Z and related models10Complex profiles and inserts复杂轮廓与镶件加工
Injection Molding Machines注塑机88T–1,500T horizontal / 4T–20T vertical2011 horizontal + 9 vertical machines11台卧式 + 9台立式
Grinding & Mold Finishing Equipment磨床及模具精加工设备Surface grinders and fitting tools4Mold plate finishing and adjustments模板精加工与调整
Inspection Equipment检测设备Micrometers, calipers, gauges, optical comparator30+ toolsFull-process QC support全流程质量控制支持

Mold Specifications

模具规格

The ranges we work within — from small precision parts to large structural components.

我们的工作范围——从小型精密零件到大型结构件。

Mold Specifications

模具规格

Max mold size最大模具尺寸1,500 × 1,400 × 1,500 mm
Mold precision模具精度±0.01 mm
Mold base模架LKM / HASCO-compatible
Common steels常用钢材LKM P20 / P20M, LKM S136 / S136 ESR, LKM H13 / 2344, SW318H-P, SW718H-P, NAK80, DC53, ASSAB 8407 / 8407 2M...
Mold life模具寿命500,000+ shots50万+ 模次
Cavities型腔数Single-cavity to 48-cavity单型腔至48型腔
Mold structures模具结构Slider, lifter, hot runner, 3-plate mold, automatic thread unscrewing, fully automatic part ejection滑块、斜顶、热流道、三板模、自动螺纹脱模、全自动零件顶出

Injection Specifications

注塑规格

Machine tonnage注塑机吨位4T – 1,600T
Max shot weight最大注射量7,045g @ 1,600T
Max mold size accepted可容纳最大模具尺寸1,500 × 1,400 × 1,500 mm
Supported materials支持材料ABS / PP / PE / PA6...
Min order最小订单量Prototype qty OK接受打样数量
Surface finish表面处理等级SPI A1–D3

Where We Add the Most Value

我们创造最大价值的领域

The programs where our engineering, tooling, and production support create the clearest commercial advantage.

我们的工程、模具和生产支持能够创造最明显商业优势的项目类型。

Custom Mold Development for New Programs

新项目的定制模具开发

From concept, sample, or released CAD data, we support custom injection mold development with DFM review, mold design optimization, and production-focused tooling decisions that reduce launch risk.

从概念、样品或已发布的CAD数据开始,我们支持定制注塑模具开发,包括DFM审查、模具设计优化以及以降低风险为导向的制造决策。

Pilot Runs Through Volume Production

从试产到批量生产

We support pilot builds, bridge production, and stable mass production. That means you can validate parts at lower volumes first, then scale into repeatable OEM production without changing suppliers mid-program.

我们支持试产、过渡生产和稳定量产。这意味着你可以先在低产量下验证零件,然后扩展到可重复的OEM生产,无需中途更换供应商。

Programs That Require Engineering Iteration

需要工程迭代的项目

When part geometry, fit, or manufacturability still needs refinement, we work through revisions efficiently within a structured DFM and tooling feedback process to keep development moving.

当零件几何形状、配合或可制造性仍需优化时,我们通过结构化的DFM和模具反馈流程高效推进修订,保持开发进度。

ISO 9001:2015 Certified

Quality Control System

质量控制体系

Every mold and molded part is checked through a five-step inspection flow before shipment.

每套模具和每个成型零件在发货前均经过五步检验流程。

5 STEPS5 个步骤

Material review to shipment release

从材料审核到发货放行

Each stage is checked with records, measurements and final release confirmation.

每个阶段均通过记录、测量和最终放行确认进行检查。

1
Step 1步骤 1

Incoming Inspection

来料检验

We review incoming resin, steel and packaging materials against purchase specs and supplier certs.

我们根据采购规格和供应商证书审核来料树脂、钢材及包装材料。

2
Step 2步骤 2

First Article Inspection (FAI)

首件检验 (FAI)

Every first sample is measured against drawing dimensions and appearance standards before approval.

每个首件样品在批准前均按照图纸尺寸和外观标准进行测量。

3
Step 3步骤 3

In-Process Check

过程检验

Operators and QC staff check dimensions and surface condition at set intervals during production runs.

操作员和质检人员在量产过程中按设定间隔检查尺寸和表面状况。

4
Step 4步骤 4

Final Inspection

最终检验

Critical dimensions are rechecked with measurement equipment before parts move to packing.

关键尺寸在零件转入包装前使用测量设备进行复检。

5
Step 5步骤 5

Pre-Shipment Verification

发货前验证

Final quantity, labeling and packing condition are confirmed before goods leave the factory.

最终数量、标签和包装状况在货物出厂前确认。

Delivery & Logistics

交付与物流

We handle the full journey — from our factory door to yours.

我们处理完整流程——从我们的工厂到您的门口。

Shipping

运输方式

Sea (Qingdao / Yantai Port) or Air.

海运(青岛/烟台港)或空运。

Sea & Air海运及空运

Mold Lead Time

模具交付周期

Typically 30–45 days for standard molds. 45–60 days for complex / multi-cavity.

标准模具通常30–45天。复杂/多型腔模具45–60天。

30–60 Days30–60 天

Included Docs

包含文件

Packing list · Commercial invoice · Inspection report.

装箱单 · 商业发票 · 检验报告。

Full Docs全套文件

Mold Packing

模具包装

Wooden crate, rust-prevention oil, foam protection.

木箱、防锈油、泡沫保护。

Protected安全防护

After-Sales

售后服务

Mold storage, periodic maintenance, revision support.

模具存储、定期维护、修订支持。

Ongoing持续服务

Start Your Mold or Plastic Parts Project

启动您的模具或塑料零件项目

Send your drawing, sample details, resin requirements, target quantity, and application environment. We will review and get back to you within 24–48 hours.

发送您的图纸、样品详情、树脂要求、目标数量和用途环境。我们将在24–48小时内审核并回复您。